160+400 Kw Brick Production Line Double Stage Vacuum Extruder Capacity 35000-45000 Bricks per Hour

Product Description:

The double stage vacuum extruder for brick factories is the core forming equipment in sintered brick production lines. Specifically designed for the characteristics of various brick-making raw materials, it integrates raw material kneading, powerful mixing, vacuum degassing, and high-pressure extrusion. The equipment can efficiently process various brick-making raw materials such as clay, shale, coal gangue, fly ash, and construction waste. Through precise processes, it extrudes the raw materials into dense, smooth, and high-strength clay strips, providing high-quality blanks for subsequent processes such as cutting, stacking, drying, and firing. It is a key piece of equipment for modern brick factories to achieve automated, large-scale, and high-quality production, reduce scrap rates, and increase capacity.

Features:

Technical Parameters:

Applications:

Suitable for various sintered brick production lines, it can produce a variety of products such as standard bricks, perforated bricks, hollow bricks, paving bricks, and thermal insulation blocks; it is compatible with various brick-making raw materials such as clay, shale, coal gangue, fly ash, and construction waste; it is widely used in the supporting facilities of newly built automated brick factories and the upgrading and renovation of equipment in old brick factories, and is compatible with single-firing and double-firing processes. It is an indispensable core molding equipment for modern environmentally friendly brick production lines.

Working Principle:

After being processed by the front-end feeding and crushing equipment, the raw materials for brick making are sent to the upper mixing chamber of the double stage vacuum extruder. There, the materials are vigorously kneaded and mixed by the mixing blades, and then humidified and matured. The raw materials are then transported to the lower vacuum chamber, where the vacuum system completely removes internal air bubbles. A stable extrusion pressure of 2.5 to 4.0 MPa is applied by a high-pressure spiral auger to extrude the clay through the die head mold, forming it into regular and smooth clay strips. Finally, the strips are transported to the brick cutting process, laying the foundation for subsequent production.

Support and Services:

Our Clay Brick Making Machines come with comprehensive technical support to ensure optimal performance and longevity. We provide detailed user manuals, installation guidance, and on-site training to help you operate the machines efficiently.

Our skilled technical team is available to assist with troubleshooting, routine maintenance, and repairs. We offer spare parts supply to keep your machines running smoothly with minimal downtime.

Additionally, we provide customized services including machine upgrades and process optimization to meet your specific production requirements. Regular maintenance contracts and remote support options are also available to ensure continuous operation and maximum productivity.

Trust our expert support and services to help you achieve consistent quality and high output from your Clay Brick Making Machines.